craftsman model 944.525410 manual

The Craftsman Model 944.525410 is a versatile power tool designed for precision cutting and shaping applications. It features a robust motor, adjustable speed settings, safety interlocks, and compatibility with various attachments. Below are key sections covering safety, features, assembly, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Assembly & Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Attachments 7. Operating Procedures 8. Safety Features 9. Care & Maintenance 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: High-torque motor, adjustable base plate, safety guard, dust extraction port, variable speed dial, and quick-change attachment system.

Feature	Description
Motor	High-performance 10-amp motor for demanding tasks
Speed Control	Variable speed dial (0-3000 RPM) for material-specific control
Base Plate	Adjustable for bevel cuts up to 45 degrees
Safety Guard	Retractable blade guard for operator protection
Dust Port	Standard 1-1/4" port for vacuum attachment
Power Cord	6-foot heavy-duty cord with strain relief
ON/OFF Switch	Paddle switch with safety lock
Depth Stop	Adjustable depth gauge for consistent cuts
Carrying Case	Included for storage and transport
Warranty	3-year limited warranty

Assembly & Installation

Unpack all components and verify contents against packing list. Assemble on a clean, stable surface.

Attach base plate: Align with mounting holes and secure with provided bolts.
Install safety guard: Slide onto guide rails until it clicks into place.
Mount blade: Ensure tool is unplugged. Use blade wrench to secure blade.
Connect dust extraction: Attach vacuum hose to dust port if desired.

WARNING! Always disconnect power before assembly. Ensure all fasteners are tightened securely.

First-Time Setup

Prepare tool for initial use by following these steps.

Power connection: Plug into appropriate 120V outlet.
Blade alignment: Check that blade is parallel to base plate edge.
Depth adjustment: Set cutting depth using depth stop.
Test run: Run tool without load to ensure smooth operation.

CAUTION! Wear safety glasses and hearing protection during setup and operation.

Specifications

Model: 944.525410
Motor: 10 Amp, 120V AC, 60Hz
No-Load Speed: 0-3,000 RPM
Blade Diameter: 4-1/2 inches
Max Cutting Depth: 1-5/8 inches at 90°, 1-1/8 inches at 45°
Arbor Size: 5/8 inch
Weight: 7.5 lbs
Dimensions: 12" L x 7" W x 8" H
Warranty: 3-Year Limited

Controls and Settings

Primary controls located on tool body. Speed dial on top housing, paddle switch on handle.

Speed Dial: Rotate to select RPM (0-3000). Start at lower speed for hard materials.

Depth Adjustment: Loosen lever, slide base plate, tighten lever. Bevel Adjustment: Release bevel lock, tilt to desired angle, relock. Safety Lock: Button on switch must be depressed before paddle can be engaged. Dust Port: Standard vacuum adapter included.

Connecting Attachments

Compatible with Craftsman accessory line including guide rails, circle cutting attachments, and specialty blades.

Ensure tool is unplugged.
Align attachment with mounting points on tool.
Secure using provided hardware or quick-release mechanism.
Test attachment security before operation.

Tip: Refer to accessory manual for specific installation instructions.

Operating Procedures

Standard operation for cutting various materials.

Preparation: Secure workpiece. Adjust depth and bevel as needed.
Starting: Depress safety lock, then squeeze paddle switch.
Cutting: Allow blade to reach full speed before contacting material. Use steady, even pressure.
Completion: Release switch, wait for blade to stop before setting tool down.
Special Cuts: Use guide for straight cuts; circle attachment for circular cuts.

WARNING! Never force tool. Keep hands away from cutting area. Do not remove safety guard.

Safety Features

Safety lock prevents accidental start. Retractable blade guard covers blade during non-cutting. Electric brake stops blade quickly after switch release.

Care & Maintenance

Unplug before maintenance. Clean exterior with dry cloth. Lubricate moving parts per schedule. Check blade for damage regularly.

CAUTION! Do not use compressed air to clean motor vents. Avoid water or chemical cleaners.

Regulatory Information

Troubleshooting

Symptom	Possible Cause	Corrective Action
Tool won't start	Power source/safety lock	Check outlet; ensure safety lock is depressed; inspect cord.
Poor cutting performance	Dull blade/incorrect speed	Replace blade; adjust speed for material.
Excessive vibration	Loose blade/imbalance	Tighten blade; check for damage or warping.
Overheating	Overloading/vent blockage	Allow tool to cool; clear dust from vents.
Dust extraction not working	Clogged port/hose	Clear obstruction; ensure vacuum is operating.

Reset: Allow tool to cool completely if thermal overload has activated.

Service: 1-888-331-4569; www.craftsman.com