Craftsman Model 917.203900 Parts Manual

The Craftsman Model 917.203900 is a riding lawn mower featuring a 42-inch cutting deck, 19.5 HP Briggs & Stratton engine, hydrostatic transmission, electric start, and rear-engine design. This manual provides detailed parts identification, diagrams, ordering information, and maintenance guidelines for the mower's major systems: engine, cutting deck, transmission, steering, electrical, and chassis. Below are key sections for parts overview, diagrams, ordering, assembly, maintenance, and troubleshooting.

1. Parts Overview & Diagrams 2. Engine Components 3. Cutting Deck Assembly 4. Drive & Transmission 5. Steering & Controls 6. Electrical System 7. Chassis & Body 8. Fasteners & Hardware 9. Parts Ordering Information 10. Assembly Instructions 11. Maintenance Schedule 12. Troubleshooting Parts Issues

Parts Overview & Diagrams

This section provides exploded-view diagrams and part numbers for the Craftsman 917.203900. Diagrams are organized by assembly group.

Diagram SectionCovered Components
Engine AssemblyBriggs & Stratton 19.5 HP engine, air filter, carburetor, muffler, fuel tank
Cutting Deck Group42-inch deck shell, blades, spindles, pulleys, belts, mandrels
Drive SystemHydrostatic transmission, drive belt, axle, rear wheels
Steering AssemblySteering wheel, gear, tie rods, front wheels
Electrical SystemBattery, starter, ignition switch, wiring harness, safety switches
Chassis & FrameMain frame, seat, fenders, footrests, mounting brackets
Control LinkageThrottle cable, brake linkage, deck lift mechanism
FastenersBolts, nuts, washers, pins, clips specific to model

Engine Components

Parts for the Briggs & Stratton 19.5 HP engine (Model 31P777-0143-G1).

  1. Cylinder & Piston: Piston rings, connecting rod, gaskets.
  2. Fuel System: Carburetor kit, fuel pump, fuel lines, filter.
  3. Ignition: Spark plug (Champion RC12YC), ignition coil, flywheel key.
  4. Air System: Air filter element, pre-cleaner, housing.
  5. Exhaust: Muffler, heat shield, exhaust gasket.
  6. Lubrication: Oil filter, dipstick, drain plug.

WARNING! Disconnect spark plug before servicing engine. Use genuine Briggs & Stratton parts for optimal performance.

Cutting Deck Assembly

42-inch stamped steel deck parts list and diagram.

CAUTION! Ensure deck is properly supported when removing blades. Always balance blades after replacement.

Drive & Transmission

Hydrostatic transmission (Peerless/ Tecumseh) and drive components.

Part DescriptionPart NumberNotes
Hydrostatic Transmission917-XXXXXComplete unit; service as assembly
Drive Belt144-9590Kevlar reinforced, 1/2" x 95"
Axle Assembly532-XXXXXIncludes axle, bearings, seals
Rear Tires20x10-8Turf tread, tubeless
Brake Assembly732-XXXXXDisc brake, caliper, pads
Transmission LinkageControl rod, springs, bushingsFor speed and direction control

Steering & Controls

Steering system and operator control parts.

  1. Steering Wheel: 13-inch diameter, part # 710-XXXXX.
  2. Steering Gear: Rack and pinion assembly.
  3. Tie Rods: Left and right tie rods with ends.
  4. Front Wheels & Spindles: 15x6.00-6 tires, wheel bearings.
  5. Control Panel: Dash panel, ignition switch, throttle control.
  6. Pedals: Brake pedal, clutch/brake assembly.
  7. Seat: High-back seat, seat mounting bracket, springs.

Tip: Lubricate steering linkage periodically for smooth operation.

Electrical System

12-volt electrical system components.

WARNING! Disconnect battery negative terminal before electrical work to prevent shorts.

Chassis & Body

Frame, body panels, and structural components.

  1. Main Frame: Welded steel frame, part # 917-203900-001.
  2. Fenders: Rear fenders, left and right.
  3. Footrests: Left and right foot platforms.
  4. Grille & Hood: Front grille, engine hood, latches.
  5. Brackets: Deck mounting brackets, engine mounts.
  6. Roll Bar (if equipped): ROPS structure and mounting hardware.

CAUTION! Inspect frame for cracks or damage regularly, especially after impacts.

Fasteners & Hardware

Standard hardware used throughout the mower.

Hardware TypeSize/DescriptionTypical Use
Hex BoltsGrade 5, 1/4"-20, 5/16"-18General assembly
Nylock Nuts1/4", 5/16"Vibration-prone areas
WashersFlat & lock washersUnder bolt heads/nuts
Hairpin Clips1/8", 5/32"Linkage retention
Spring Pins3/16" x 1"Pivot points
Belleville WashersFor blade mountingBlade retention

Parts Ordering Information

How to order genuine Craftsman parts for model 917.203900.

  1. Identify Part Number: Use diagrams in this manual to find correct part number.
  2. Contact Dealer: Provide model number (917.203900) and part number to authorized Craftsman dealer.
  3. Online Ordering: Visit www.craftsman.com/parts, enter model number.
  4. Phone Support: Call 1-888-331-4569 for parts assistance.

Note: Some parts may be superseded by newer versions; dealer can provide latest part numbers.

Assembly Instructions

Key assembly steps for major components (for service or after shipment).

  1. Deck Installation: Align deck with front brackets, install rear lift links, connect belt.
  2. Wheel Installation: Mount tires on rims, inflate to 10 PSI (front), 8 PSI (rear).
  3. Steering Assembly: Install steering column, connect tie rods, adjust toe-in.
  4. Control Linkage: Connect throttle cable, brake linkage, adjust free play.
  5. Electrical Connections: Connect battery, wiring harness, test safety switches.

WARNING! Torque all fasteners to specifications. Refer to service manual for detailed torque values.

Maintenance Schedule

Recommended parts replacement intervals.

ComponentIntervalPart to Replace
Engine OilEvery 50 hoursOil filter, gasket
Air FilterEvery 25 hoursFilter element
Spark PlugEvery 100 hoursChampion RC12YC
Mower BladesSeasonally or when dullBlades (pair)
Deck BeltEvery 2 yearsBelt #144-9591
Hydraulic FluidEvery 500 hoursTransmission fluid
BatteryEvery 3-4 years12V U1 battery

Troubleshooting Parts Issues

Common problems related to parts and solutions.

SymptomPossible Faulty PartCorrective Action
Engine won't startSpark plug, fuel filter, batteryReplace spark plug; check fuel filter; test battery voltage.
Uneven cuttingWorn blades, bent mandrelReplace blades; inspect and replace damaged spindle/mandrel.
Loss of drive powerWorn drive belt, transmissionReplace drive belt; check transmission linkage and fluid.
Excessive vibrationUnbalanced blade, loose pulleyBalance or replace blade; tighten or replace pulley.
Steering loose/wanderingWorn tie rod ends, steering gearReplace tie rod ends; adjust or replace steering gear.
Deck won't liftBroken lift cable, worn linkageReplace lift cable; inspect and replace worn lift arms/brackets.

Reset: For electrical issues, disconnect battery for 5 minutes to reset safety system.

Service Support: 1-888-331-4569; www.craftsman.com/parts

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