Craftsman M220 Parts Manual

The Craftsman M220 is a versatile lawn mower engine designed for reliability and performance. This manual provides detailed parts identification, ordering information, maintenance procedures, and safety guidelines for the M220 engine used in various Craftsman lawn mowers. Below are key sections covering engine specifications, parts diagrams, replacement procedures, maintenance schedules, and troubleshooting.

1. Engine Overview & Specifications 2. Parts Diagrams & Exploded Views 3. Parts List & Ordering Information 4. Maintenance Procedures 5. Safety Information 6. Assembly & Disassembly 7. Troubleshooting Common Issues 8. Warranty Information 9. Technical Support

Engine Overview & Specifications

The Craftsman M220 is a 4-cycle, single-cylinder, air-cooled gasoline engine commonly used in walk-behind and riding lawn mowers.

SpecificationDescription
Engine ModelCraftsman M220
Engine Type4-Cycle, OHV (Overhead Valve)
Displacement190cc (11.6 cu. in.)
Bore x Stroke62mm x 48mm
Power Output6.75 HP @ 3600 RPM
Fuel TypeUnleaded Gasoline (87 Octane minimum)
Oil Capacity20 oz. (0.6L)
Oil TypeSAE 30 (above 40°F) / 10W-30 (multi-viscosity)
Ignition SystemSolid State with Electronic Spark Advance
Starting SystemRecoil Starter (standard)

Parts Diagrams & Exploded Views

Refer to the following diagrams for component identification and assembly relationships.

  1. Cylinder & Piston Assembly: Shows piston, rings, connecting rod, cylinder, and gaskets.
  2. Crankcase & Crankshaft Assembly: Includes crankshaft, bearings, seals, and case halves.
  3. Cylinder Head & Valve Train: Details valves, springs, rocker arms, pushrods, and head gasket.
  4. Fuel System: Illustrates carburetor, fuel tank, fuel lines, air filter, and choke linkage.
  5. Ignition System: Shows flywheel, ignition coil, spark plug, and wiring.
  6. Lubrication System: Details oil sump, dipstick, oil fill, and drain plug.
  7. Recoil Starter Assembly: Includes starter housing, rope, pulley, spring, and handle.
  8. Blade Adapter & Drive System: For models with blade attachment and drive belts/pulleys.

NOTE: Diagrams are numbered for cross-reference with the Parts List.

Parts List & Ordering Information

Use the part numbers below when ordering replacements. Always verify the model number (M220) and serial number.

Ordering: Contact Craftsman Parts at 1-888-331-4569 or visit www.craftsman.com/parts.

Maintenance Procedures

Regular maintenance ensures optimal performance and longevity.

  1. Oil Change: Every 50 hours or seasonally. Drain oil when warm, refill with 20 oz. of recommended oil.
  2. Air Filter Service: Check every 25 hours. Clean foam pre-filter; replace paper element if dirty.
  3. Spark Plug: Inspect/gap (0.030") every 100 hours. Replace if electrodes are worn.
  4. Blade Sharpening/Balancing: Sharpen blade every 25 hours; balance after sharpening.
  5. Valve Clearance Adjustment: Check every 300 hours. Intake: 0.004-0.006 in.; Exhaust: 0.007-0.009 in.
  6. Fuel System: Use fresh fuel; add stabilizer for storage. Clean carburetor if engine runs poorly.
  7. Storage: Run engine dry of fuel or add stabilizer. Change oil before storage.

WARNING! Disconnect spark plug wire before performing any maintenance.

Safety Information

Always follow safety precautions to prevent injury or damage.

HazardPrecaution
Rotating BladeDisconnect spark plug before inspecting or replacing blade.
Hot SurfacesAllow engine to cool before touching muffler, cylinder head, or crankcase.
Fuel FiresRefuel outdoors, away from ignition sources. Wipe spills immediately.
Carbon MonoxideOperate engine outdoors only; never in enclosed spaces.
Electrical ShockDo not modify ignition system; keep wiring dry and intact.

CAUTION! Wear safety glasses and gloves when handling parts or performing maintenance.

Assembly & Disassembly

Key procedures for common repairs. Refer to diagrams for torque values and sequences.

  1. Cylinder Head Removal: Remove shrouds, disconnect fuel line, unbolt head (torque: 18-22 ft-lbs).
  2. Piston Replacement: Remove head, pan, connecting rod cap. Install rings with gaps staggered.
  3. Carburetor Removal: Disconnect fuel line, throttle linkage, and choke cable. Clean mounting surface.
  4. Recoil Starter Repair: Remove housing, rewind spring carefully, replace rope, reassemble.
  5. Ignition Coil Replacement: Remove blower housing, set air gap (0.010-0.014 in.) to flywheel.

Tip: Use a torque wrench for critical fasteners; label parts during disassembly.

Troubleshooting Common Issues

SymptomPossible CauseCorrective Action
Engine won't startNo spark, old fuel, clogged carburetorCheck spark plug, ignition coil; use fresh fuel; clean carburetor.
Engine runs rough or stallsDirty air filter, incorrect valve clearanceClean/replace air filter; adjust valve clearance.
Excessive vibrationUnbalanced blade, loose mounting boltsBalance or replace blade; tighten engine mounting bolts.
Oil leakageWorn gaskets/seals, overfilled oilReplace crankcase or head gasket; drain to correct level.
Loss of powerClogged fuel line, carbon buildupClean fuel line and filter; decarbonize cylinder head.

Reset: For electronic ignition issues, disconnect battery (if equipped) for 30 seconds.

Warranty Information

Craftsman M220 engines are covered by a limited warranty. Refer to your original purchase documentation for terms.

For warranty service, call 1-888-331-4569.

Technical Support

For additional assistance with parts identification, maintenance, or troubleshooting:

Craftsman Customer Support: 1-888-331-4569 (Monday-Friday, 8am-8pm EST)

Online Resources: www.craftsman.com/service-support

Email Support: [email protected]

Service Centers: Locate authorized service centers via the website.

Safety & Manual Updates: Always check website for latest manual revisions.

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