Craftsman LT1500 Lawn Tractor Service Manual

The Craftsman LT1500 is a 15.5 HP lawn tractor designed for residential mowing and light-duty towing. This service manual provides detailed instructions for maintenance, troubleshooting, and repair of the engine, transmission, cutting deck, electrical system, and chassis. Below are key sections covering safety, specifications, maintenance schedules, component service, and troubleshooting procedures.

1. Features at a Glance 2. Safety Precautions 3. Specifications 4. Maintenance Schedule 5. Engine Service 6. Transmission & Drive System 7. Cutting Deck Service 8. Electrical System 9. Troubleshooting 10. Parts List & Diagrams 11. Warranty & Support

Features at a Glance

Key components: 15.5 HP Briggs & Stratton engine, 6-speed manual transmission, 42-inch cutting deck, electric PTO clutch, manual blade engagement, adjustable cutting height, and tow hitch.

FeatureDescription
Engine15.5 HP Briggs & Stratton, single-cylinder, OHV
Transmission6-speed manual gear drive with reverse
Cutting Deck42-inch stamped steel, 3-blade system
PTO ClutchElectric engagement for mower blades
Cutting HeightAdjustable from 1.5 to 4 inches in 0.5-inch increments
Fuel Tank2.5-gallon capacity
TiresFront: 15x6.00-6, Rear: 20x10.00-8
SeatHigh-back with armrests
Battery12V, 280 CCA
WeightApproximately 450 lbs

Safety Precautions

Always follow safety guidelines to prevent injury or damage.

  1. Disconnect spark plug wire before performing any maintenance.
  2. Allow engine to cool before refueling or servicing.
  3. Wear safety glasses and gloves when handling sharp components.
  4. Operate on level ground; avoid slopes greater than 15 degrees.
  5. Keep hands and feet away from moving parts while engine is running.

WARNING! Never operate mower without discharge chute or grass bag properly installed. Always remove key when not in use.

Specifications

Maintenance Schedule

Regular maintenance ensures optimal performance and longevity.

IntervalService Task
Before each useCheck tire pressure, fuel level, and for loose parts
Every 8 hoursCheck engine oil level
Every 25 hoursChange engine oil (first 5 hours for break-in)
Every 50 hoursReplace air filter, check spark plug
Every 100 hoursReplace spark plug, sharpen mower blades
SeasonallyLubricate steering and deck linkages, check battery
End of seasonDrain fuel or add stabilizer, clean deck, store properly

Engine Service

Procedures for maintaining and repairing the Briggs & Stratton engine.

  1. Oil Change: Run engine to warm oil, disconnect spark plug, drain via plug, refill with 1.5 quarts.
  2. Air Filter: Remove cover, replace paper filter or clean foam pre-filter.
  3. Spark Plug: Gap to 0.030 inches, replace if worn or fouled.
  4. Carburetor Adjustment: Set idle speed to 1750 RPM using governor screw.
  5. Fuel System: Inspect fuel lines for cracks, clean sediment cup.

CAUTION! Always disconnect battery and spark plug before servicing engine components.

Transmission & Drive System

Service for manual transmission, belts, and drive components.

  1. Transmission Fluid: Check level via dipstick; use 20W-50 gear oil if low.
  2. Drive Belt: Inspect for wear/cracks; replace if damaged (Part # 144959).
  3. Brake Adjustment: Adjust brake rod to ensure full stop when pedal depressed.
  4. Clutch Linkage: Lubricate pivot points with white lithium grease.
  5. Tire Pressure: Maintain 12 PSI (front) and 10 PSI (rear).

Cutting Deck Service

Maintenance for mower deck, blades, and PTO system.

  1. Blade Removal: Block blade, use 15/16" socket to remove bolt (left-hand thread).
  2. Blade Sharpening: Sharpen at 30-degree angle; balance before reinstalling.
  3. Deck Leveling: Adjust front and rear hangers to ensure even cut.
  4. Belt Replacement: Release tensioner, remove old belt, route new belt per diagram.
  5. PTO Clutch Test: Check for 12V at clutch terminals when engaged; replace if faulty.

WARNING! Always disconnect spark plug and PTO before working under deck.

Electrical System

Diagnosis and repair of wiring, battery, and switches.

ComponentTest Procedure
BatteryCheck voltage (12.6V fully charged); load test if below 12V.
StarterListen for click; test solenoid with jumper wire.
Ignition SwitchContinuity test across terminals in each position.
Safety SwitchesCheck seat and PTO switches for continuity when engaged.
Charging SystemMeasure voltage at battery with engine running (13.5-14.5V).

Troubleshooting

SymptomPossible CauseCorrective Action
Engine won't startDead battery, faulty spark plug, clogged fuel filterCharge/replace battery; check spark; replace fuel filter.
Poor cutting performanceDull blades, uneven deck, low engine RPMSharpen blades; level deck; adjust governor to 3600 RPM.
Excessive vibrationUnbalanced blade, loose pulley, damaged spindleBalance or replace blade; tighten pulleys; inspect spindle bearings.
Transmission slipsLow fluid, worn drive belt, adjustment neededCheck fluid level; replace belt; adjust linkage.
Battery not chargingFaulty alternator, loose wiring, bad regulatorTest alternator output; secure connections; replace regulator.

Parts List & Diagrams

Refer to Craftsman part numbers for replacements. Common parts:

For full diagrams, visit www.searspartsdirect.com or contact authorized dealer.

Warranty & Support

Limited 2-year warranty for residential use. Contact Craftsman support for service inquiries.

Customer Support: 1-888-331-4569

Online Resources: www.craftsman.com/service

Service Centers: Locate via Sears or independent authorized dealers.

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