Craftsman DLT 3000 Riding Mower Parts Manual

The Craftsman DLT 3000 is a 42-inch deck, 17.5 HP Kohler engine riding lawn tractor designed for residential use. This manual provides detailed parts identification, exploded diagrams, and replacement information for the engine, cutting deck, transmission, steering, electrical system, belts, pulleys, and safety components. Below are key sections for parts overview, diagrams, specifications, ordering, maintenance, and safety.

1. Parts Overview & Diagrams 2. Engine Assembly Parts 3. Cutting Deck & Blade Parts 4. Drive & Transmission Parts 5. Steering & Control Parts 6. Electrical System Parts 7. Belts, Pulleys & Spindles 8. Safety & Decal Parts 9. Specifications 10. Parts Ordering Information 11. Maintenance Schedule 12. Troubleshooting Parts Issues

Parts Overview & Diagrams

Key assemblies: Engine (Kohler 17.5 HP), 42-inch Cutting Deck, Transmission (6-speed manual or automatic), Steering System, Electrical (Battery, Starter, Switches), Belts (Drive & Deck), Spindles, Wheels & Tires.

AssemblyMain Components
Engine AssemblyCylinder, Piston, Carburetor, Air Filter, Oil Filter, Spark Plug, Fuel Pump
Cutting DeckDeck Shell, Blades (3), Blade Adapters, Spindle Housings, Mandrels
TransmissionDrive Belt, Pulleys, Gear Set, Shift Linkage, Axle
SteeringSteering Wheel, Gear, Tie Rods, Drag Links
ElectricalBattery (12V), Starter Motor, Solenoid, Ignition Switch, Safety Switches
Belts & PulleysMain Drive Belt (½" x 95"), Deck Drive Belt, Idler Pulleys, Tensioner
ControlsBrake Pedal, Clutch/Brake Assembly, PTO Lever, Throttle/Choke
SafetySeat Switch, Blade Engagement Switch, Operator Presence System

Engine Assembly Parts

Kohler Courage SV470 (17.5 HP) or equivalent. Includes internal and external components.

  1. Cylinder Head & Valves: Gasket set, push rods, rocker arms.
  2. Fuel System: Carburetor kit, fuel line, fuel filter, fuel pump.
  3. Air System: Air filter element, pre-cleaner, housing.
  4. Ignition: Spark plug (Champion RC12YC), ignition coil, flywheel key.
  5. Lubrication: Oil filter, dipstick, drain plug.
  6. Cooling: Cooling fins, blower housing, fan.

WARNING! Disconnect spark plug wire before servicing engine. Use genuine Kohler parts for optimal performance.

Cutting Deck & Blade Parts

42-inch stamped steel deck with three blades.

  1. Deck Shell: Part # 132294 - includes mounting brackets, skid shoes.
  2. Blades: Part # 134149 (high-lift, 18.5" length). Replace in sets.
  3. Spindle Assemblies: Part # 132297 (includes bearing, housing, pulley).
  4. Blade Adapters: Part # 134150 (secures blade to spindle).
  5. Deck Belt: Part # 144959 (½" x 95.5").
  6. Deck Wheels: Anti-scalp rollers and hardware.

CAUTION! Ensure deck is disengaged and engine off before replacing blades. Balance blades after installation.

Drive & Transmission Parts

Steering & Control Parts

Steering: Sector gear, pinion, tie rods. Controls: Pedals, levers, cables.

Steering Assembly: Steering wheel (Part # 132301), steering shaft, gear set (Part # 132302). Tie Rods: Part # 132303 (left & right). Drag Link: Part # 132304. Control Cables: Throttle cable, choke cable, PTO engagement cable. Pedals: Brake pedal assembly, clutch/brake linkage.

Electrical System Parts

12V system with battery, starter, switches, wiring harness.

  1. Battery: 12V, 280 CCA, Group U1.
  2. Starter Motor: Part # 132305 (solenoid included).
  3. Ignition Switch: Part # 132306 (keyed, 5-position).
  4. Safety Switches: Seat switch (Part # 132307), PTO switch (Part # 132308).
  5. Wiring Harness: Main harness (Part # 132309), connector kit.
  6. Fuses: 20A blade fuse (panel under seat).

Tip: Disconnect battery negative terminal before electrical work.

Belts, Pulleys & Spindles

Drive and deck belts with associated pulleys and tensioners.

  1. Main Drive Belt: Part # 144958 (replacement every 2 seasons or as worn).
  2. Deck Drive Belt: Part # 144959.
  3. Idler Pulleys: Part # 132310 (spring-loaded, check for bearing wear).
  4. Spindle Assemblies: Part # 132297 (includes sealed bearings).
  5. Belt Keeper: Guides to prevent belt derailment.
  6. Tensioner Spring: Part # 132311 for deck belt tension.

WARNING! Always release belt tension before removal. Inspect pulleys for grooves and cracks.

Safety & Decal Parts

Safety switches and warning decals. Operator Presence System required for operation.

PartDescriptionPart Number
Seat SwitchCuts engine if operator leaves seat132307
PTO SwitchPrevents blade engagement without proper sequence132308
Blade Engagement SwitchInterlock for PTO lever132312
Warning Decal SetCaution labels for deck, engine, battery132313
Operator ManualReplacement manual132314

Specifications

Parts Ordering Information

Use model number (found on frame under seat) and part numbers listed.

  1. Online: Visit www.searspartsdirect.com or www.craftsman.com.
  2. Phone: Call Craftsman Parts at 1-888-331-4569.
  3. Retail: Visit Sears or authorized service centers with part numbers.
  4. Exploded Diagrams: Reference IPL (Illustrated Parts List) for your model.

Note: Parts may vary by production year. Always verify fit with your serial number.

Maintenance Schedule

Regular part replacement intervals for optimal performance.

PartIntervalAction
Engine Oil & FilterEvery 50 hours or seasonReplace
Air FilterEvery 25 hoursClean/Replace
Spark PlugEvery 100 hoursReplace
BladesEvery 25 hours or as neededSharpen/Replace
Drive BeltsInspect every 50 hoursReplace if cracked/worn
Spindle BearingsEvery 100 hoursLubricate/Replace
BatteryEvery 2-3 seasonsTest/Replace

Troubleshooting Parts Issues

SymptomPossible Part FailureCorrective Action
Engine won't startBad battery, starter, solenoid, safety switchTest battery voltage; check seat/PTO switches; replace starter/solenoid.
Poor cutting performanceDull/bent blades, worn spindle, loose beltSharpen/balance blades; check spindle play; tension/replace deck belt.
Vibration/noise from deckDamaged blade, worn spindle bearing, loose pulleyInspect blades for damage; replace spindle assembly; tighten pulley bolts.
Loss of drive powerWorn drive belt, slipping transmission, bad pulleyReplace drive belt; check transmission fluid; inspect idler pulleys.
Steering is loose/wanderingWorn tie rod ends, loose steering gearReplace tie rods; adjust steering gear mesh.
Deck won't engageFaulty PTO switch, broken cable, bad clutchTest PTO switch; replace cable; inspect electric clutch.

Reset: Ensure all safety switches are properly connected and functional.

Service: For technical assistance, contact Craftsman Customer Support at 1-888-331-4569 or visit www.craftsman.com.

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