Craftsman 917.275820 Service Manual

The Craftsman 917.275820 is a riding lawn mower featuring a Briggs & Stratton engine, 42-inch cutting deck, hydrostatic transmission, electric start, and a durable steel frame. This service manual provides comprehensive instructions for maintenance, troubleshooting, repair, and safety procedures to ensure optimal performance and longevity of your equipment. Below are key sections covering safety, specifications, maintenance schedules, troubleshooting, and repair procedures.

1. Safety Information & Precautions 2. Product Specifications 3. Maintenance Schedule 4. Engine Service 5. Cutting Deck & Blade Service 6. Transmission & Drive System 7. Electrical System 8. Controls & Adjustments 9. Storage & Winterization 10. Parts List & Diagrams 11. Troubleshooting Guide

Safety Information & Precautions

Critical safety guidelines to prevent injury and equipment damage during operation and service.

HazardPrecaution
Fuel HandlingRefuel outdoors only, engine off and cool. No smoking.
Blade ContactDisconnect spark plug before inspecting or servicing blades.
Rollover RiskOperate on slopes less than 15 degrees; avoid sudden turns.
Hot SurfacesAllow engine and muffler to cool before touching.
TippingUse jack stands when lifting; never work under unsupported machine.
BatteryDisconnect negative terminal first; avoid sparks near battery.
Children & PetsKeep clear of operating area.
Protective GearWear safety glasses, gloves, and sturdy footwear.

WARNING! Failure to follow safety instructions can result in serious injury or death. Always refer to this manual before performing any service.

Product Specifications

Maintenance Schedule

Regular maintenance is essential for reliable operation. Follow this schedule based on operating hours.

Service IntervalTask
Before each useCheck tire pressure, fuel level, and for loose hardware.
Every 8 hoursCheck engine oil level; clean deck of grass clippings.
Every 25 hoursChange engine oil (first change at 5 hours). Lubricate pivot points.
Every 50 hoursReplace air filter; check spark plug; inspect blades for wear/damage.
Every 100 hoursReplace spark plug; check drive belt tension; clean cooling fins.
SeasonallySharpen or replace blades; check battery charge; grease fittings.
StorageDrain fuel or add stabilizer; remove battery for winter storage.

Engine Service

Procedures for maintaining the Briggs & Stratton engine.

  1. Oil Change: Run engine to warm oil. Stop engine, disconnect spark plug. Place drain pan under drain plug. Remove plug, drain oil. Reinstall plug, refill with recommended oil to proper level on dipstick.
  2. Air Filter Service: Remove filter cover. Clean foam pre-cleaner (if equipped) with soapy water, dry, lightly oil. Replace paper element if dirty. Reassemble.
  3. Spark Plug: Disconnect spark plug wire. Clean area, remove plug with socket. Check gap (0.030 inch). Replace if electrodes are worn. Reinstall, torque to 18 ft-lbs.
  4. Fuel System: Inspect fuel lines for cracks. Clean sediment cup. Replace fuel filter annually.
  5. Carburetor Adjustment: Refer to engine manual for idle and high-speed mixture screws. Do not overtighten.

CAUTION! Engine must be cool before servicing. Always disconnect spark plug wire to prevent accidental starting.

Cutting Deck & Blade Service

Instructions for deck removal, blade sharpening/replacement, and belt adjustment.

  1. Deck Removal: Lower deck to lowest setting. Disconnect drive belt from engine pulley. Remove deck mounting pins or bolts. Slide deck out from side.
  2. Blade Removal: Block blade to prevent turning. Use a socket and breaker bar to remove blade bolt (typically reverse thread). Inspect blade for cracks and balance.
  3. Blade Sharpening: Sharpen at original angle (file or grinder). Remove equal metal from both ends. Balance blade on a nail or balancer.
  4. Belt Inspection: Check for cracks, fraying, or glazing. Ensure proper tension—should deflect about 1/2 inch under moderate pressure.
  5. Deck Leveling: Place mower on level surface. Measure blade tip height at all four corners. Adjust deck hangers to achieve even cutting height.

WARNING! Wear heavy gloves when handling blades. Ensure mower is securely supported.

Transmission & Drive System

Hydrostatic transmission maintenance and drive belt service.

Note: For major transmission issues, consult an authorized service center.

Electrical System

Battery, starter, and wiring maintenance.

  1. Battery: Clean terminals with baking soda solution. Check fluid level (if non-sealed). Charge with 2-amp charger. Test voltage (12.6V fully charged).
  2. Starting Circuit: If engine doesn't crank, check battery connections, fuse (20A), and safety switches (seat, brake, PTO).
  3. Charging System: Engine running, battery voltage should be 13.5-14.5V. If low, check alternator output.
  4. Headlights & Switches: Test bulbs and replace if burnt. Check switch continuity with multimeter.

Controls & Adjustments

Adjustment procedures for steering, brakes, and cutting height.

ControlAdjustment Procedure
SteeringCenter wheels. Loosen steering wheel nut. Align wheel straight. Retighten.
Parking BrakeEngage brake. Adjust cable at lever until rear wheels are locked.
Cutting Height LeverSet lever to desired height. Measure blade clearance. Adjust linkage if heights are inconsistent.
Throttle/Choke CableEnsure full range of motion at carburetor. Adjust cable housing if slack.
Seat Safety SwitchSwitch must be depressed when seated. Adjust bracket if engine dies when standing.

Storage & Winterization

Steps to prepare mower for extended storage.

  1. Run engine to warm oil, then change oil and filter.
  2. Add fuel stabilizer to tank, run engine 5 minutes to circulate. Or, drain fuel completely from tank and carburetor.
  3. Disconnect battery, clean terminals, store in cool dry place. Charge monthly.
  4. Remove spark plug, add 1 tablespoon of oil into cylinder. Crank engine slowly to coat, reinstall plug.
  5. Clean entire mower, especially underside of deck. Lubricate all pivot points.
  6. Store in a dry, covered area. Inflate tires to recommended pressure.

Parts List & Diagrams

Reference for common replacement parts (Part Numbers are illustrative).

Note: For exploded-view diagrams and complete parts list, refer to the separate illustrated parts manual or visit the official Craftsman website.

Troubleshooting Guide

SymptomPossible CauseCorrective Action
Engine won't crankDead battery, blown fuse, safety switch engagedCharge/test battery; check 20A fuse; ensure brake depressed and seat occupied.
Engine cranks but won't startNo fuel, bad spark, choked incorrectlyCheck fuel valve, fuel level; inspect spark plug for spark; adjust choke.
Poor cutting performanceDull blades, low engine speed, clogged deckSharpen/replace blades; set throttle to full; clean underside of deck.
Excessive vibrationUnbalanced blade, loose blade, damaged spindleBalance or replace blade; tighten blade bolt; inspect spindle bearings.
Loss of drive powerLoose/damaged drive belt, low tire pressureInspect and tension/replace drive belt; inflate tires.
Mower pulls to one sideUneven tire pressure, misaligned deckCheck and equalize tire pressure; level the cutting deck.
Battery drains quicklyFaulty alternator, parasitic drawTest charging voltage; check for short circuits in wiring.

For Technical Support: Contact Craftsman Customer Service at 1-888-331-4569 or visit www.craftsman.com. Have your model number (917.275820) ready.

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